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Condition Monitoring and Predictive Maintenance Systems

Test engineer looking at a laptop to monitor test assets

  • Costs of Unplanned Downtime and Reactive Maintenance

    When an asset fails, engineering and maintenance teams show up to troubleshoot and diagnose, losing valuable time for repairs or order parts they need. Assets with unplanned downtime cost manufacturers $50B/year, including the causes and their impact. Real-time equipment monitoring, predicting remaining useful life and next maintenance activity across an optimized production line and validation laboratory, are necessary to take control and make better and faster decisions.

 
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Turn Your Data into Strategic Decisions

Two test managers in a factory assessing data on a laptop

Quickly adapting to data insights can be a differentiator for bringing a reliable product to the market faster than your competitors. NI is your trusted partner to gain the most insights from your data to meet your business objectives. NI software combines product performance insights from test operations data with machine and process data to drive product-intelligent actions in real time. System and asset management and monitoring allow you to reduce the time required to keep test equipment up to date, monitor system health, and be notified when assets are approaching their calibration due date.

Leveraging Data

At NI, we support your journey—from collecting to storing and analyzing test data and converting it into a powerful tool that adds value back to your organization, across the entire product lifecycle. The CompactRIO platform is the ideal solution to perform advanced data logging or online monitoring. Combined with powerful data management and data analytics from SystemLink™ software and OptimalPlus software, you can create a complete predictive maintenance solution. NI software combines test data with manufacturing machine data, enterprise databases, and in-use sources to enable impactful changes across the product lifecycle using advanced analytics, AI/Machine Learning, advanced rules, and automated control loops. With a deep-rooted domain in test operations and data, NI can help you accelerate time to market as well as improve operational efficiency and overall manufacturing quality.

Related Products & Solutions

SystemLink substantially reduces the administration time necessary to deploy software and manage configurations on test systems. This enables our engineering teams to focus on higher-value tasks.

Daniel Huang

Head of testing technology

Siemens AG

Work with an NI Partner

The NI Partner Network is a global community of domain, application, and test experts working with NI to meet your needs. NI Partners are trusted solution providers, systems integrators, consultants, product developers, and services- and sales-channel experts skilled in a range of industry and application areas.

An NI partner helps a team of engineers configure their battery test system according to their test requirements

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An NI Partner is a business entity independent from NI and has no agency or joint-venture relationship and does not form part of any business associations with NI.