Save Time and Maximize Reuse in HIL Testing with the SLSC Extension for PXI and CompactRIO

Overview

NI SLSC (Switch, Load and Signal Conditioning) is an add-on for NI data acquisition products like PXI and CompactRIO. SLSC standardizes connectivity and provides a modular approach to signal conditioning, fault insertion and other test needs. This white paper discusses the details of SLSC and showcases the growing ecosystem of SLSC modules and accessories created by NI and NI partners.

What is SLSC?

As technology advances, embedded software is becoming increasingly prevalent in complex, safety critical systems such as automobiles and aircraft. Hardware-in-the-loop (HIL) testing is a methodology adopted by many industries to test embedded software while simulating the real-world inputs to that system. This approach allows testers to test early and often without risking damage to costly hardware and without incurring safety risks associated with unvetted product.

Because successful HIL testing hinges on accurately simulating real-world signals, custom signal conditioning and in-house development of simulated loads to guarantee signal integrity has been the norm. While it’s true that no one is as knowledgeable about specific test requirements as the test engineer working on the system, NI has observed that much of this custom engineering is common across companies and industries. This observation lead to the development of SLSC, an add-on to NI’s powerful measurement and control platform that streamlines signal conditioning and test stimulus needs.

SLSC Extends the Functionality of Measurement and Control Hardware Such as PXI

SLSC extends PXI and CompactRIO and consists of a chassis with modules. Each module has a Rear Transition Interface (RTI) which provides flexible standardized connectivity from SLSC to PXI or CompactRIO. Additionally, an SLSC system has a standard pinout that allows for the use of standard cables and eliminates point to point wiring.


SLSC plug-in modules can operate in the chassis in three different modes: stand alone, pass through, or cascaded. Cascaded mode can be used to cascade the signal path through multiple SLSC modules and implement functionality like signal fault insertion. You can choose from a variety of third-party modules or create your own modules based on a detailed hardware and software module development kit (MDK) from NI.

SLSC hardware is designed to simplify overall system integration by reducing system point-to-point wiring through signal accumulation and standard cable use. Each SLSC chassis consists of an SLSC digital bus, which you can use to discover, configure, and set parameters on the individual modules. Signals pass through SLSC modules either from the front connector or the rear transition interface (RTI) connector. You have the flexibility to design your own secondary backplane RTIs to reduce system wiring.

 

HIL System Diagram with SLSC

SLSC sits between the DUT/UUT and the data acquisition device you’re using

An SLSC system is comprised of four different component types: chassis, modules, rear transition interfaces (RTIs), and cables.  The chassis and architecture have been designed and are produced by National Instruments with both NI and partners producing components that complete the ecosystem.

  • SLSC Chassis – The SLSC chassis in conjunction with PXI is designed to handle more power and provide more board footprint than PXI alone, which makes it ideal for high power loads, switching, and signal conditioning.  The chassis handles communication to the modules as well as mechanical fixturing and cooling.
  • SLSC Modules – SLSC modules provide the switching, load simulation, or signal conditioning for the signal paths.  Modules can communicate and be powered through the SLSC chassis or through auxiliary lines on the modules themselves.
  • Rear Transition Interface (RTI) – The RTIs provide standard connectivity from SLSC modules to commercial off the shelf (COTS) cable options and back to DAQ modules.  RTIs are generally SLSC module agnostic and are chosen based on the connectivity and cabling desired to bring signals back to the PXI or cRIO system.
  • Cabling – One of SLSC’s greatest strengths is reducing time consuming and expensive point to point wiring by allowing signals to be passed around through banks within standard available cables.  A variety of cables exist within the SLSC ecosystem that allow you to appropriately split out and combine signal paths.

An example system diagram of SLSC components and their interface with a PXI DAQ card

 

The Growing SLSC Ecosystem

NI brings automated test and automated measurement expertise from an array of industries. This broad expertise allows us to create technology like SLSC from our observations of cross-industry needs. However, you need products that are targeted to your specific application. That’s why SLSC, designed to be an open platform, is enhanced by modules created by NI, our partners, and you through our module development kit (MDK).

Our partners, like Bloomy who has created a MIL-STD-1553 module for SLSC, bring domain expertise that yield products that are specific to your industry and unique test needs.

Below is a list of products currently available for SLSC from NI and NI partners. Due to the complex nature of HIL systems, please contact us for assistance when reviewing the technology listed below. NI and our Alliance Partners are dedicated to ensuring your test requirements are met.

 

Core Components

NI Part Number

Vendor

Description

NI SLSC-12001

784532-01

NI

Chassis, 24 VDC

Module Dev Kit

785205-01

NI

Module Development Kit

 

Modules

NI Part Number

Vendor

Description

SLSC-12101

785204-01

NI

Prototyping Module

SLSC-12201

785356-01

NI

33V DIO Module with Thresholding

SLSC-12251 784444-01 NI 16 Ch 8A Fault Insertion Module
SLSC-12252 786445-01 NI 8 Ch 30A Fault Insertion Module

SET-1320

785671-01

SET

32 CH Optical Isolated Output

SET-2010

786433-01

SET

Routing Base Module

SET-2210

786434-01

SET

Routing Instrument Connect Daughter Module

SET-2310

786435-01

SET

Routing Line Fault Daughter Module

SET-1310

Available through partner

SET

32 Ch Isolated Input

SET-1210

Available through partner

SET

Resistor Simulator Card

SET-141x

Available through partner

SET

Modular Card

SET-1623

Available through partner

SET

32 CH ARINC TX/RX

Bloomy SLSC VDT/Resolver Simulation Module

Available through partner

Bloomy

VDT Conditioning

Bloomy Thermocouple Simulator

Available through partner

Bloomy

Thermocouple Simulation

Bloomy Load Module

Available through partner

Bloomy

Load Measurements

KADRO-MPB-12 Module Available through partner Aliaro Multifunction Module for Automotive

Coming Q4 2018

N/A

Alma

Oxygen Sensor Simulation

Coming Q1 2019 N/A KGC Ratiometric Analog Output

 

Rear Transition Interfaces*

NI Part Number

Vendor

Description

RTI-12301B

786330-01

NI

RTI DIO 32 for SHC68-C68-RDIO2

RTI-12302

785377-01

NI

64CH for RDIO2

RTI-12303

785375-01

NI

DIO/AO/AI X 4 Bank Nanofit

RTI-12304

785374-01

NI

DIO 37DSub

RTI-12344

785376-01

NI

AO 37DSub

RTI-12305

785896-01

NI

HD44 Connector

*See module specifications for RTI recommendations

Cables*

NI Part Number

Vendor

Description

SHC68-C68-RDIO2

156166-01

NI

1 meter

SHC68-C68-RDIO2

156166-02

NI

2 meter

SH37F-37M-1

778621-01

NI

37-pin Female to Male Shielded I/O Cable, 1 meter

SH37F-37M-2

778621-02

 

NI

37-Pin Female to Male Shielded I/O Cable, 2 meter

*See module specid

Accessory

NI Part Number

Vendor

Description

Front Panel Filler Kit

785206-01

NI

 4 count

Rear Panel Filler Kit

785207-01

NI

 4 count

Filter Replacement Kit

785208-01

 

NI

N/A

Fan Replacement Kit

785218-01

NI

N/A

Power Connector

785219-01

NI

 5 count

RTI Strain Relief

785999-01

NI

 5 count

 

While NI and our partners are developing and releasing modules we feel will be widely used, we know that there are specific requirements that are unique to your test system. To address these needs, our partners can design and deliver a test system based on NI’s platform that is tailored to your unique test demands.

Next Steps

Contact NI to Speak With An Engineer About Your HIL Needs

View NI Alliance Partner HIL Technology Experts in Your Area

Learn How The SLSC Architecture Is Used to Add Additional Elements to The Signal Path of a Test System

Read How You Can Minimize Schedule Risk With SLSC for LRU Testing

Discover How Saab Uses SLSC to Elevate Testing of The World's Most Cost-Effective Fighter Plane

Watch Cummins and Wineman Technologies Discuss Power System HIL with SLSC

 

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