Proactively Monitor Your Test Asset Health

Equipment failure accounts for 42 percent of unplanned downtime and costs manufacturers $50B/year. Yet 52 percent of manufacturers use spreadsheets to manage equipment maintenance. A well-run predictive maintenance (PdM) program can have a dramatic impact on Overall Equipment Effectiveness (OEE). According to DOE1, implementing a PdM program can reduce equipment breakdowns by 70 – 75 percent, reduce maintenance costs by 25 – 30 percent, reduce downtime by 35 – 45 percent, and increase production by 20 – 25 percent. Key elements of a successful program include:

 

  • Condition monitoring—Real-time insights into the health of the test system and test facilities is a necessity for being digitally aware.
  • Predictive maintenance—Equipment is serviced based on actual wear and tear as well as need for service, reducing unexpected outages and overall costs.
  • Correlation analysis—Connecting critical events on a system to the overall system health and state for accelerated root-cause analysis.
  • Building and maintaining a “digital thread”—A proactive approach to understand what is happening on each asset and what is likely to happen.​

ActiveUptime™ Solution: Monitoring Test Equipment and Facilities

  • Real-time, accurate, continuous monitoring and alerting as conditions approach critical thresholds for complete visibility into equipment health.
  • High-fidelity prognostic models for accurate predictions of remaining useful life and failures.
  • Critical environmental sensors, robust data ingestion and transformation service, and efficient edge pre-processing to unlock the power of your data.
  • Delivered as-a-Service, removing risk and complexity in the process.

Solution Advantages

Build Your Solution with the NI Ecosystem

NI offers a variety of solution integration options customized to your application-specific requirements.

Services and Support

NI Enterprise Solutions provide architecture and applications that improve product lifecycle performance. NI service teams offer dedicated data science, engineering, and project management resources to guide users through complete data mapping and focused deliverables for successful solution deployment. Talk to your NI representative about service options while learning more about NI Enterprise Solutions.