Industrial Manufacturing Condition Monitoring

China Steel Uses NI PXI and LabVIEW to Build an Air Leakage Detection System for Sintering Pallets

"Our solution has provided effective, substantial help in increasing personnel safety, saving energy, decreasing carbon emissions, and increasing output."

- Dr. Wang Chih-Chung, China Steel Corporation (Taiwan)

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From discrete manufacturing applications in consumer goods and semiconductor to process manufacturing applications in steel mills, it is important to guarantee uptime and proper functioning of production machinery. Condition-based maintenance systems help to maximize yield and quality and reduce scrap, while decreasing unscheduled outages and maintenance and repair costs. NI solutions are deployed across a wide range of manufacturing subsectors and can easily scale to cover entire production plants.

Additional Case Studies


Learn how you can use NI hardware and software to implement a machine condition monitoring system. With NI tools, you can build a simple portable data logger or an advanced online monitoring system. Explore best practices for building and deploying applications and for storing and managing the data you acquire.

Developing an Intelligent Condition Monitoring System
Learn how the University Politehnica of Bucharest used NI hardware and software to develop their condition monitoring solution.

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NI InsightCM™ Enterprise

This ready-to-run integrated hardware and software solution for online condition monitoring helps companies gain insight and improve operations and maintenance programs by understanding the health of rotating machinery. This extensible suite acquires and analyzes measurements, generates alarms, gives users the ability to visualize and manage data and results, and simplifies remote management for large numbers of monitoring systems.

  • Built-in data analytics and alarming, as well as interactive visualization of vibration data
  • Support for vibration and process measurements using the CompactRIO platform
  • Remote management of systems and users to easily scale the solution

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Locate an NI Partner

NI solutions partners are companies involved in the delivery of NI products as solutions or companies that provide complementary software and hardware products.

NI InsightCM™ Enterprise

Learn about this new integrated hardware and software solution for online condition monitoring.

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Machine Condition Monitoring Webcast Series

  • View a series of short webcasts about industry trends, the future of condition monitoring, and how engineers are implementing these systems.

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