NI CITIZENSHIP REPORT

Improve Everyday Life

Enabling Safer Structural Development

Structural test and monitoring are essential to ensuring the stability and integrity of civil and commercial structures. Structural health monitoring (SHM) is emerging as a vital tool to help engineers improve and restore the safety and maintainability of critical structures. By combining a variety of sensing technologies with an embedded measurement controller to capture, log, and analyze real-time data, these systems can reliably monitor and test the health and performance of various structures including bridges, dams, and wind turbines, thereby increasing the safety of these structures and decreasing maintenance costs.

A Prototype for Wireless Monitoring
In 2008, the National Institute of Standards and Technology awarded a multimillion-dollar grant to The University of Texas at Austin (UT), along with National Instruments and Wiss, Janney, Elstner Associates Inc., to conduct a five-year research project to develop a system for monitoring steel bridges in the United States. Initial research conducted in 2009 showed that the NI wireless sensor network (WSN) platform could offer reliable wireless sensor networking and provide insight on optimal antenna placement and configuration.

In 2010, NI and UT completed the first prototype of a new wireless sensor node for SHM as part of continued research and development to produce a reliable, low-power strain measurement system capable of delivering the relatively high-speed measurements needed for fatigue life monitoring while minimizing power consumption to preserve battery life, which was a challenging task. Implementation of a new wireless, real-time bridge monitoring system based on these technologies has the potential to transform bridge inspection and maintenance practices for a safer infrastructure.

NI WSN Node for SHM

NI WSN Node for SHM

A Commitment to Structural Health Monitoring Technology
NI is committed to developing new products for emerging technologies. In addition to creating the first prototype of a WSN node for SHM, NI released an optical sensor interrogator for fiber Bragg grating (FBG) sensors. Taking measurements using electrical sensing technology in harsh environments can often be difficult, dangerous, or impossible. With the new NI optical sensor interrogator, engineers and scientists can safely perform structural measurements in hazardous environments that include power lines, railways, or large bridges.

Also, to meet the measurement needs of the structural engineering community, NI released SC Express, a new family of PXI Express data acquisition modules equipped with integrated signal conditioning for measuring strain gages, bridge-based transducers, thermocouples, and high-voltage analog input signals. Now engineers can achieve better measurement accuracy within higher channel counts without exceeding communication bandwidth.

NI PXIe-4844 Optical Sensor Interrogator

SC Express Module

To ensure structural and civil engineers around the world are equipped for emerging technology and application requirements, NI has committed to continue developing new products that leverage the latest technologies for structural measurements. In addition, NI plans to develop more resources and present at conferences and on-site events in 2011 to educate the structural engineering community on the benefits of SHM and share best practices for real-world applications.

CASE STUDY

Monitoring Wind Turbine Blade Performance

Mark Rumsey – Sandia National Laboratories, New Mexico

Monitoring the structural integrity of a wind turbine blade with electrical sensors often results in noisy measurements due to long copper lead wires. We built and deployed an FBG optical sensing system based on NI LabVIEW software to monitor wind turbine blades, thereby reducing operating costs and increasing production.

Optical sensing technology combined with LabVIEW resulted in a 94 percent reduction in cable weight and a 90 percent reduction in installation time. In addition, this system increased our measurement capabilities and removed the need for external calibration.


CASE STUDY

Structural Monitoring of Railroad Tracks

Hong Kong Polytechnic Institute, China

To improve the safety, reliability, and efficiency of conventional railroad tracks, we needed to develop a system to provide real-time and continuous monitoring of the structural condition of the tracks and to monitor the location, speed, and weight of passing trains.

Using a custom LabVIEW application, we deployed a system that incorporates optical sensing technology to monitor important railway subsystems. The system also provides operational information on the loading and traffic status of the cars, temperature-induced stresses and deformation on rails and carriages, and temperature information in and around the carriage axles and wheel brakes.

NI PXIe-4844
 

NI engineers demonstrate the new
NI PXIe-4844 optical sensor interrogator and its immunity to high voltage as well as its ability to perform measurements in hazardous environments by creating an indoor lightning storm using Tesla coils and music from the experimental rock group ArcAttack.