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Fuel Cell Test

Click on the blocks in the diagram to learn more about each component.
Fuel Cell Diagram

NI Common Configuration Details

National Instruments currently offers many computer-based measurement and automation products that aid scientists and engineers in research, design, validation, and production testing of fuel cells. The links below provide a more detailed list of NI software, data acquisition, signal conditioning, instrument control, and real-time control products that you can use to build your fuel cell test system.


NI Software and PXI   [top]

LabVIEW Professional Development System
With LabVIEW, you can rapidly create automation applications using intuitive graphical development. LabVIEW integrates measurements, vision and motion in one platform.

LabVIEW Real-Time
LabVIEW Real-Time and RT Series hardware deliver deterministic, real-time control needed for fuel cell test systems. You can choose LabVIEW RT Series hardware targets based on PXI and FieldPoint depending on the performance and I/O requirements of your fuel cell test system.

PXI
With PXI, you automatically benefit from the low cost, ease-of-use, and flexibility of PC technology using open industry standards. PXI combines the high-speed PCI bus with integrated timing and triggering to deliver more than a 10X performance improvement over older architectures. Recommended hardware is:

  • PXI-1000B -- a 8-slot chassis
  • PXI-8176 -- a high-speed controller that can run Windows or real-time systems

Data Acquisition and Signal Conditioning    [top]
Perform your fuel cell measurements faster, more flexibly, more cost-effectively, and with better systems integration using National Instruments data acquisition and signal conditioning. NI has several data acquisition and signal conditioning solutions based on NI Multifunction DAQ and SCXI or FieldPoint Distributed I/O to help solve your most demanding fuel cell test applications.

  • NI Multifunction DAQ
    National Instruments E Series multifunction DAQ devices deliver accurate, reliable measurements for a wide variety of desktop, portable, and networked applications. NI multifunction DAQ devices sustain analog output, digital and counter/timer I/O operations together with their analog input operations. Using custom ASIC technology and sophisticated architectures these devices deliver reliable, high-speed measurements.
  • SCXI
    NI SCXI is a modular signal conditioning platform for E Series DAQ devices that delivers a wide range of analog and digital conditioning options.

    See the DAQ/SCXI section below for more additional information on a typical NI Data Aquisition/SCXI system configuration.

  • FieldPoint Distributed I/O
    FieldPoint provides a cost-effective, distributed I/O solution when you need to distribute your measurement and control functionality in the field and need hardware optimized for reliable, networked I/O in an industrial ruggedized package. See the FieldPoint Distributed I/O section below for more additional information on a typical DAQ/SCXI system configuration.

Instrument Control and Connectivity    [top]

National Instruments offers a wide selection of industry-standard instrument control and connectivity hardware and software tools to integrate and automate your fuel cell test measurements and reduce development time.

  • NI GPIB
    NI provides industry-standard, high-performance GPIB instrument control for connecting to any GPIB-based device such as programmable load controllers.
  • NI Serial Interface Boards
    National Instruments has long been a leading supplier of serial interfaces (RS-232, RS-422, and RS-485) that can communicate with devices, such as mass flow controllers, gas analyzers, and industrial devices such as PLCs, and single-loop temperature controllers. NI offers a variety of serial hardware and driver software products that are 100 percent compatible with standard PC serial ports.

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There are two configurations available. The DAQ/SCXI Based Configuration is recommended if you need to measure sensors or raw signals, generate voltages or currents, monitor digital lines, or route signals with switching. If you need to distribute your measurement and control functionality in the field, we recommend the reliable and rugged FieldPoint Distributed I/O Based Configuration.


DAQ/SCXI-Based Fuel Cell Test Common Configuration    [top]

SCXI is a high-performance signal conditioning and switching platform for measurement and automation systems. If you need to measure sensors or raw signals, generate voltages or currents, monitor digital lines, or route signals with switching, SCXI provides a single, integrated platform for all of your signal conditioning and switching needs.

The power behind SCXI signal conditioning is your ability to create custom measurement solutions to solve your application. You can modify any of these systems to include other signal conditioning technologies to personalize your system. All systems are available in desktop, portable, rack mount, and single-unit configurations and are expandable by adding additional SCXI chassis. Here are some examples of systems you can build using SCXI signal conditioning.

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Measurement Channel Type Signal Conditioning SCXI Modules
Voltage Analog Input Isolation, Attenuation NI SCXI-1125 (TBX-1316)
Current Analog Input Scaling, Attenuation NI SCXI-1104
Pressure Analog Input Scaling NI SCXI-1102C
Humidity Analog Input Scaling NI SCXI-1102C
Flow Rate Analog Input Scaling NI SCXI-1126 or NI PXI-6602
Temperature Analog Input Scaling, Amplification NI SCXI-1102B
Emergency Shut Off Digital Output Switching NI SCXI-1161
Nitrogen Purge Digital Output Switching NI SCXI-1161
Pressure Valves Analog Output Amplification NI SCXI-1124
Heaters and Fans GPIB or Digital Output Switching (w/dig out) NI PXI-GPIB or NI PXI-6602
Load GPIB or Digital Output NI PXI-GPIB

FieldPoint Distributed I/O Based Configuration    [top]

When you need to distribute your measurement and control functionality in the field, you need hardware and software optimized for reliable, networked I/O in an industrial environment. National Instruments, with technical expertise in measurement hardware, network interfaces, and instrumentation software is uniquely able to deliver high-quality, cost-effective, and integrated distributed I/O solutions. Our offerings for distributed I/O include FieldPoint, a modular industrial I/O system, and 6B Series modules.

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Measurement Channel Type Signal Conditioning FieldPoint Modules
Voltage Analog Input Isolation, Attenuation NI FP-AI-100
Current Analog Input Scaling, Attenuation NI FP-AI-111
Pressure Analog Input Scaling NI FP-AI-110 or 100
Humidity Analog Input Scaling NI FP-AI-110 or 100
Flow Rate Analog Input Scaling NI FP-CTR-500
Temperature Analog Input Scaling, Amplification NI FP- TC-120
Emergency Shut Off Digital Output Switching NI FP-DO-401
Nitrogen Purge Digital Output Switching NI FP-PWM-520
Pressure Valves Analog Output Amplification NI FP-AO-200
Heaters and Fans GPIB or Digital Output Switching (w/dig out) NI FP-PWM-520
Load GPIB or Digital Output   NI PXI-GPIB